• Production and Quality Control
Production and Quality Control
We provide our products at low cost by taking maximum advantage of
lower production costs in China while maintaining a higher quality
level.
We believe we will meet your need by utilizing the synergetic effect
between manufacturer and trader functions.
Features
  Utilizing Hong Kong as logistics hub to enable global procurement
  - Utilizing EDI system to exchange P/O, ATP (Available-to-Promise),
and the like on the web
- Automatic weekly report using MRP system
- Flexible system architecture capable of accommodating change in
conditions of production
  - ISO14001 (2004 standard)
- ISO9001
- BABT (British Approvals Board for Telecommunications)
  - Development of Hong-Kong based component distribution system
- Establishment of cooperative network with partner fabrics throughout China
  - Introduction of most advanced facilities for achieving high quality
products and those capable of accommodating strict environmental
regulations

Products
State-of-the-art mounting machine NXT
 
  • Ultra high-speed and high-density mounting technology
  • Three hundred and seven million shots/month (as high speed as 23 shots/sec.)
    * Nine hundred shots/month, including cooperating company
  • Number of machines owned:
    22 high-speed mounting machines, 27 special-shaped machines, 7
    high-performance 3D-image inspection machines, and two X-ray
    inspection machines
  Clean room
  Installation of 600 square meters class 1000 (at time of maximum use of clean-tents and clean benches) clean room provided with 40 clean benches
  Mobile phone assembly process
 
  • We manufacture out mobile phones from start (component mounting on substrate) to finish (completed product), adopting conveyorless cell system as an assembling system, and we continue to pursue increase in our productivity.
     
  Substrate visual inspection machine/X-ray inspection machine
 
  • Substrate visual inspection machine is introduced for visual
    inspection of substrate before reflow process so as to achieve quality
    improvement.
  • X-ray inspection machine is used for inspecting after reflow process
    defect which cannot be detected by the substrate visual inspection.
     
  RoHs analyzer
 
  • We can perform analysis of lead, mercury, cadmium, and the like
    specified in the RoHS Directive.
  • The size of sample to be measured is from f 10 mm up to 10 cm.
     
  Nitrogen reflow
 
  • Soldering quality in mounting of 0603 or less size components is further improved to meet your quality requirement.
  • By filling reflow oven with nitrogen to reduce oxygen concentration in the reflow oven, thereby to suppress oxidation of components and increase soldering connectivity, resulting in achievement of reliable soldering.
  • We provide various proposals in accordance with your need, including industrial substrates for which reliability is essential.
     
Miniaturization of components
 

 

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